Completelyoperation and testingmanual withElectrical circuit diagramsto theJohn Deere 330Gand332gCompact chargerBarns(PIN 1T0330G_ _ _F300253— ) (PIN 1T0332G_ _ _F300253— ), with all the technical information you need to service, diagnose and overhaul like professional mechanics.
John Deere 330G and 332G skid steer loadersThe technical manual of the diagnostic workshop contains:
* Easy-to-use, numbered table of contents so you can quickly find the information you need.
* Detailed sub-steps expand the repair procedure information
* Numbered instructions guide you step-by-step through each repair procedure.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions, and warnings in each chapter indicate critical information.
* Bold numbers help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through each process.
* Magnified inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total pages: 1,343 + 844 pages
Date Format:PDF/EPUB/MOBI/AZW(PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, table of contents, searchable, printable)
Language: English
tm14061x19 - 330G and 332G Skid Steer Loader Operation and Test Technical Manual.epub
tm14061X19 (12MAR19) - 330G and 332G Skid Steer Loader (PIN 1T0330G_ _ _F300253— ) (PIN 1T0332G_ _ _F300253— ) Technical Operating and Testing Manual.PDF
MAIN SECTIONS
foreword
Manual Identification - READ FIRST!
General information
security
Diagnose
Dosing Control Unit (DCU) Diagnostic Trouble Codes.
Engine Control Unit (ECU) Diagnostic Trouble Codes.
Intervention and Monitoring Unit (EMU) Diagnostic Trouble Codes
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes.
Left Joystick Controller (JSL) Diagnostic Trouble Code
Right Joystick Controller (JSR) Diagnostic Trouble Codes.
Sealed Switch Module (SSM) Diagnostic Trouble Codes.
Vehicle Control Unit (VCU) Diagnostic Trouble Codes.
Rear View Camera Display (VC1) Diagnostic Trouble Codes
Operational test procedure
Operational test procedure
Motor
theory of operation
system diagrams
diagnostic information
adjustments
exams
electrical system
theory of operation
system diagrams
diagnostic information
monitor operations
Diagnose-Testbox
adjustments
exams
powertrain
theory of operation
system diagrams
diagnostic information
adjustments
hydraulic system
theory of operation
system diagrams
diagnostic information
adjustments
exams
hydrostatic system
theory of operation
system diagrams
diagnostic information
exams
heating and air conditioning
theory of operation
system diagrams
diagnostic information
exams
Tools crafted by the trader
Tools crafted by the trader
foreword
Manual Identification - READ FIRST!
Section 9000: General Information
Group 01: Security
Recognize safety information
Follow safety instructions
Only work if you are qualified
wear protective gear
Avoid unauthorized modifications to the machine
inspect machine
Keep away from moving parts
Avoid high pressure liquids
Avoid high-pressure oils
Work in ventilated areas
Avoid the risk of static electricity when refueling
prevent fires
In the event of a machine fire
Prevent battery explosions
Safe handling of chemical products
Handle starting fluid safely
Decommissioning - Proper recycling and disposal of fluids and components
Handling and disposal of flue ash
Prepare for emergencies
Clean dirt from the machine
Add cabin protection for special purposes
Use steps and grab handles correctly
Only start from the driver's seat
Use and maintain the seat belt
Prevent unintentional machine movements
Avoid workplace hazards
Keep operator away from machine
Avoid backover accidents
Avoid tipping over the machine
Operation on slopes
Operating or driving on public roads
Check and service ROPS
travel safely
Prevent acid burns
Add and use attachments securely
Park safely and prepare for service
Maintain cooling system safely
Remove paint before welding or heating
Perform welding repairs safely
Drive metal pins safely
Maintain tires safely
Handle cab door safely – if present
Safely clean the exhaust filter
Section 9001: Diagnostics
Group 05: Dosing Control Unit (DCU) Diagnostic Trouble Codes.
Dosing Control Unit (DCU) Diagnostic Trouble Codes.
001761.01 - DEF level very low
001761.03 - DEF level circuit error
001761.04 - DEF level circuit error
001761.13 - Calibration of DEF level
001761.15 - DEF level slightly high
001761.18 - DEF level moderately low
003031.00 - DEF temperature very high
003031.02 - DEF temperature invalid
003031.03 - DEF temperature circuit error
003031.04 - DEF temperature circuit error
003031.13 - DEF temperature calibration
003031.15 - DEF temperature slightly high
003031.17 - DEF temperature slightly low
003515.02 - DEF sensor value invalid
003515.03 - DEF sensor circuit failure
003515.04 - DEF sensor circuit failure
003515.13 - DEF sensor calibration
003516.00 - DEF level very high
003516.01 - DEF level very low
003516.03 - DEF Concentration Circuit Error
003516.04 - DEF Concentration Circuit Error
003516.13 - Calibration of DEF concentration
003521.13 - DEF Fluid Calibration
004334.03 - DEF dosing unit pump circuit failure
004334.04 - DEF dosing unit pump circuit failure
004334.15 - DEF metering unit pump slightly up
004334.17 - DEF metering unit pump slightly low
004366.05 - DEF Tank Heater Coolant Control Valve Circuit has high resistance
004366.06 - DEF Tank Heater Coolant Control Valve Circuit Low Resistance
004366.16 - DEF tank temperature moderately high
004366.18 - DEF tank insufficient heating error
005137.00 - DEF heater valve very high
005137.04 - DEF heater valve circuit failure
005137.05 - DEF heater valve circuit failure
523555.03 - DEF Heater Valve Circuit Failure
523555.04 - DEF Heater Valve Circuit Failure
523560.02 - Main relay invalid
523560.07 - Main relay failure
523581.00 - Temperature sensor very high
523592.00 - Heater relay very high
523592.03 - Heater relay circuit failure
523592.04 - Heater relay circuit failure
523592.05 - Heater relay circuit failure
523594.03 - DEF Tank Heater Circuit Error
523630.02 - DEF temperature sensor invalid
523634.09 - DEF Sensor Communication Error
523635.09 - DEF Sensor Communication Error
523640.05 - DCU supply voltage circuit error
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes.
Engine Control Unit (ECU) Diagnostic Trouble Codes.
000028.00 - Service throttle very high
000028.01 - Service throttle very low
000028.03 - Error in the service throttle circuit
000028.04 - Error in the service throttle circuit
000029.00 - Foot throttle very high
000029.01 - Foot throttle very low
000029.02 - Foot throttle invalid
000029.03 - Foot throttle circuit error
000029.04 - Foot throttle circuit error
000029.08 - Foot throttle signal error
000029.15 - foot throttle slightly up
000091.00 - Hand throttle very high
000091.01 - Hand throttle very low
000091.02 - Invalid hand throttle
000091.03 - Hand throttle circuit error
000091.04 - Hand throttle circuit error
000091.08 - Hand throttle signal error
000091.15 - hand throttle slightly up
000100.01 - Oil pressure very low
000100.04 - error in the oil pressure circuit
000158.00 - System voltage very high
000158.01 - System voltage very low
000167.01 - System voltage very low
000167.04 - System power circuit failure
000167.05 - System power circuit failure
000237.13 - Vehicle ID Calibration
000237.31 - Vehicle ID error
001202.02 - ECU invalid
001485.02 - Main relay invalid
001485.07 - Error in the circuit of the main relay
522243.02 - Jump start invalid
522243.03 - Error in jump start circuit
522243.04 - Error in jump start circuit
522243.05 - Jump start circuit failure
522243.06 - Jump start circuit failure
522314.00 - Coolant temperature very high
522323.00 - Narrow Air Filter Restr. Very High
522596.09 - ECU communication error
522597.09 - ECU communication error
522599.09 - ECU communication error
522600.09 - ECU Communication Error
522601.09 - ECU communication error
522609.09 - EGR communication error
522618.09 - ECU Communication Error
522619.09 - ECU communication error
522730.08 - ECU signal error
522730.12 - ECU error
522994.04 - ECU circuit error
523513.09 – DCU Communication Error
Group 20: Intervention and Monitoring Unit (EMU) Diagnostic Trouble Codes.
Intervention and Monitoring Unit (EMU) Diagnostic Trouble Codes
000096.03 - Fuel Level Circuit Error
000096.04 - Fuel Level Circuit Error
000158.00 - System voltage very high
000158.01 - System voltage very low
000162.04 - 2-speed switch circuit error
000628.12 - Programming error
000920.05 - Alarm output circuit failure
000920.06 - Error in the alarm output circuit
001196.11 - Anti-theft error
001504.04 - Seat Switch Circuit Failure
002000.09 - ECU communication error
002142.09 - SSM communication error
002228.09 - HCU communication error
002251.09 - SAR communication error
003413.04 - Door switch circuit failure
521050.04 - Auxiliary flow switch circuit failure
521197.04 - Interior light circuit error
522379.05 - Parking Brake Solenoid Circuit Error
522379.06 - Parking Brake Solenoid Circuit Error
522826.00 - Fan purge switch very high
522826.04 - Fan Purge Switch Circuit Error
522827.04 - Fan auto switch circuit failure
522828.03 - Creep mode switch circuit failure
522828.04 - Creep mode switch circuit failure
522828.07 - Creep mode switch error
522859.04 - Lap bar switch circuit error
523217.06 - Hyd valve power 3 circuit error
523218.06 - Hst valve circuit failure
523219.06 - Hyd Valve Power 1 Circuit Error
523693.03 - Auxiliary Hydraulic Input 1 Circuit Failure
523693.04 - Auxiliary Hydraulic Input 1 Circuit Fault
523694.03 - Auxiliary Hydraulic Input 2 Circuit Error
523694.04 - Auxiliary Hydraulic Input 2 Circuit Error
523694.12 - Auxiliary hydraulic input 2 error
523822.04 - High flow switch circuit failure
523935.05 - Aux Hyd Extend Sol circuit failure
523935.06 - Aux Hyd Extend Sol circuit failure
523941.05 - Aux Hyd Retract Sol Circuit Fault
523941.06 - Aux Hyd Retract Sol Circuit Fault
523948.05 - Sol 1 drive control circuit error
523948.06 - Sol 1 drive control circuit error
523949.05 - Sol 2 drive control circuit error
523949.06 - Sol 2 drive control circuit error
524225.04 - Remote start in circuit error
524264.11 - Checksum error
Group 30: Hydraulic Control Unit (HCU) Diagnostic Trouble Codes.
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes.
000630.13 - Calibration memory calibration
001594.00 - left speed very high
001594.01 - Left speed very low
001594.02 - Left speed invalid
001594.14 - Left speed error
001595.00 - Correct speed in very high
001595.01 - Correct speed at very low speed
001595.02 - Invalid right speed
001595.14 - Correct speed error
002201.09 - Right joystick communication error
002213.09 - Left joystick communication error
002660.07 - Right joystick X error
002661.07 - Right joystick Y error
002697.07 - Left joystick X error
002698.07 - Left joystick Y error
516193.03 - Circuit failure left pedal in 1
516193.04 - Circuit failure left pedal in 1
516193.07 - Left Pedal Input 1 error
516193.16 - Left Pedal Inlet 1 Moderately High
516193.18 - Left Pedal Input 1 moderately low
516194.03 - Left Pedal in 2 Circuit Error
516194.04 - Circuit failure in 2 of left pedal
516195.03 - Right Pedal Circuit Error in 2nd
516195.04 - Right Pedal Circuit Error in 2nd
516196.03 - Right Pedal Circuit Error in 1st
516196.04 - Circuit Error Right Pedal in 1
516196.07 - Right Pedal Input 1 error
516196.16 - Right Pedal Inlet 1 Moderately High
516196.18 - Right Pedal Input 1 Moderately Low
516197.06 - Hyd Port Lock Sol circuit failure
520652.05 - Blade Distortion Sol Circuit Error
520652.06 - Blade Distortion Sol Circuit Error
520653.05 - Bucket drop sol circuit failed
520653.06 - Bucket eject sol circuit failure
520882.13 - Loader threshold calibration
522377.03 - Boom position in 1 circuit error
522377.04 - Boom position in 1 circuit error
522377.12 - Boom position in 1 error
522377.13 - Calibration of boom position in 1
522378.03 - Boom position in 2 circle error
522378.04 - Boom position in 2 circle error
522436.03 - Vane position in 1 circuit error
522436.04 - Vane position in 1 circuit error
522436.12 - Shovel position in 1 error
522436.13 - Vane position in 1 calibration
522437.03 - Shovel position in 2 circle error
522437.04 - Blade position in 2 circle error
522447.05 - Circuit Fault, Right Pump, Forward Solenoid
522447.06 - Circuit Fault, Right Pump, Forward Solenoid
522448.05 - Right Pump Circuit Failure Rev Sol
522448.06 - Right Pump Circuit Failure Rev Sol
522449.05 - Rev Sol Left Pump Circuit Failure
522449.06 - Rev Sol Left Pump Circuit Failure
522450.05 - Left Pump Fwd Solenoid Circuit Fault
522450.06 - Left Pump Forward Solenoid Circuit Fault
522507.13 - Loader angle calibration
523108.13 - Transmission Calibration
523217.03 - circuit error hyd valve circuit 3
523217.04 - Hyd valve power 3 circuit error
523218.03 - Hst valve circuit failure
523218.04 - Hst valve circuit failure
523219.03 - Hyd Valve Power 1 Circuit Error
523219.04 - Hyd Valve Power 1 Circuit Error
523411.05 - Boom Down Sol circuit failure
523411.06 - Boom Down Sol circuit failure
523411.16 - Boom Down Sol Moderately high
523414.05 - Boom Up Sol Circuit Error
523414.06 - Boom Up Sol Circuit Error
523414.16 - Boom Up Sol Moderately high
Group 40: Left Joystick Controller (JSL) Diagnostic Trouble Codes
Left Joystick Controller (JSL) Diagnostic Trouble Codes.
002697.03 - Left Joystick X Circuit Error
002697.04 - Left Joystick X Circuit Error
002697.13 - Left Joystick X Calibration
002697.14 - Left joystick X error
002698.03 - Left joystick Y circuit failure
002698.04 - Left joystick Y circuit failure
002698.13 - Left joystick Y calibration
002698.14 - Left joystick Y error
Group 50: Right Joystick Controller (JSR) Diagnostic Trouble Codes.
Right Joystick Controller (JSR) Diagnostic Trouble Codes.
002660.03 - Right Joystick X Circuit Error
002660.04 - Right Joystick X Circuit Error
002660.13 - Right Joystick X Calibration
002660.14 - Right joystick X error
002661.03 - Right Joystick Y Circuit Error
002661.04 - Right joystick Y circuit failure
002661.13 - Right joystick Y calibration
002661.14 - Right joystick Y error
Group 60: Sealed Switch Module (SSM) Diagnostic Trouble Codes.
Sealed Switch Module (SSM) Diagnostic Trouble Codes.
000629.12 - Control unit error
002033.09 - VCU communication error
002634.04 - Ignition Relay Circuit Failure
002634.05 - Ignition Relay Circuit Failure
003997.04 - Wake-up output circuit error
003997.05 - Wakeup output circuit error
523850.04 - SSM button 15 circuit failure
523850.09 - SSM button 15 communication error
523852.04 - SSM button 14 circuit failure
523852.09 - SSM button 14 communication error
523854.04 - SSM button 13 circuit failure
523854.09 - SSM button 13 communication error
523855.04 - SSM button 12 circuit failure
523855.09 - SSM button 12 communication error
523856.04 - SSM button 11 circuit failure
523856.09 - SSM button 11 communication error
523857.04 - SSM button 10 circuit failure
523857.09 - SSM button 10 communication error
523858.04 - SSM button 9 circuit error
523858.09 - SSM button 9 communication error
523860.04 - SSM button 8 circuit error
523860.09 - SSM button 8 communication error
523861.04 - SSM button 7 circuit error
523861.09 - SSM button 7 communication error
523862.04 - SSM button 6 circuit error
523862.09 - SSM button 6 communication error
523863.04 - SSM button 5 circuit error
523863.09 - SSM button 5 communication error
523864.04 - SSM button 4 circuit error
523864.09 - SSM button 4 communication error
523865.04 - SSM button 3 circuit error
523865.09 - SSM button 3 communication error
523867.04 - SSM button 2 circuit error
523867.09 - SSM button 2 communication error
523868.04 - SSM button 1 circuit error
523868.09 - SSM button 1 communication error
Group 70: Vehicle Control Unit (VCU) Diagnostic Trouble Codes.
Vehicle Control Unit (VCU) Diagnostic Trouble Codes.
000100.03 - error in the oil pressure circuit
000158.03 - System power circuit failure
000158.04 - System power circuit failure
000168.03 - Battery voltage circuit failure
000168.04 - Battery voltage circuit error
000628.12 - Programming error
000977.05 - Fan Direction Sol Circuit Error
000977.06 - Fan Direction Sol Circuit Error
001071.05 - Fan Speed Sol circuit error
001071.06 - Circuit Error Fan Speed Sol
001508.00 - Hydraulic oil temperature very high
001508.03 - Hydraulic oil temperature circuit failure
001508.04 - Hydraulic oil temperature circuit failure
001713.00 - Hyd filter switch very high
001713.03 - Hyd Filter Switch Circuit Failure
003512.03 - circuit error sensor supply 4
003512.04 - circuit error sensor supply 4
003597.03 - Circuit error sensor supply 1
003597.04 - Circuit error sensor supply 1
003598.03 - circuit error sensor supply 2
003598.04 - circuit error sensor supply 2
004056.05 - 2-speed output circuit error
004056.06 - 2-speed output circuit error
516249.04 - Circuit error sensor supply 1
520194.13 - Vehicle ID Calibration
520194.14 - Vehicle ID error
520714.05 - Self-leveling circuit error
520714.06 - Error in the circuit of the self-level
520849.03 - Right JS trigger circuit error
520849.04 - Right JS trigger circuit error
521466.05 - Fan Direction Sol Circuit Error
521466.06 - Fan Direction Solenoid Circuit Error
521806.05 - Hst Bypass Sol Circuit Error
521806.06 - Hst Bypass Sol Circuit Error
522329.00 - Water in fuel very high
522820.05 - High Flow Sol circuit error
522820.06 - High Flow Sol circuit error
524084.00 - Hst oil temperature very high
524084.03 – Hst Oil Temp Circuit Fault
524084.04 – Hst Oil Temp Circuit Fault
524264.11 - Checksum error
Group 80: Backup Camera Display (VC1) Diagnostic Trouble Codes.
000629.12 - Control unit error
516628.10 - Monitor button error
516629.10 - Monitor button error
516630.10 - Monitor button error
520760.02 - Camera signal invalid
521857.10 - Monitor button error
521858.10 - Monitor button error
521859.10 - Monitor button error
Section 9005: Audit Procedures
Group 10: operational audit procedures
audit
Section 9010: Engine
Group 05: Operating Theory
John Deere-Motor
exhaust aftertreatment
cold start operation
Group 10: System Diagrams
John Deere-Motor
Location of engine cooling system components
Location of engine fuel system components
Location of engine intake and exhaust components
Group 15: Diagnostic information
John Deere-Motor
Engine is difficult to start or will not start when cold
Group 20: Adjustments
John Deere-Motor
Service filter cleaning
Group 25: Exams
John Deere-Motor
Fluid sampling procedures—if available
Section 9015: Electrical System
Group 05: Operating Theory
Theory of operation of the starting circuit
Controller Area Network (CAN) Operation Theory
Theory of operation of the rear view camera circuit
Theory of operation of the engine control unit (ECU) circuit.
Theory of operation of the exhaust aftertreatment circuit
Operational and Monitoring Unit (EMU) circuit theory of operation
Theory of operation of the lighting circuit
Theory of operation of the control circuit of the hydraulic system
Theory of operation of the backup alarm circuit
Theory of operation of the Quik-Tatch™ circuit—if equipped
Theory of Operation of JDLink™ Circuitry
Theory of operation of the control circuit of the hydrostatic system
Theory of operation of the hydraulic fan control circuit
Group 10: System Diagrams
Electrical diagram information
Electrical schematic symbols
Fuse and Relay Specifications
Functional diagram of the system, location of the components and master legend of the wiring diagram
Functional scheme of the system
Location of rear engine wiring harness components (W1).
Rear engine wiring harness (W1) wiring diagram.
Component location of cab wiring harness (W2).
Cab Wiring Harness (W2) Wiring Diagram
Location of left main wiring harness (W3) components.
Left main wiring harness (W3) wiring diagram.
Location of Right Main Wire Harness components (W4).
Right hand main wiring harness (W4) wiring diagram.
Location of dual turn signal harness (W5) components.
Wiring harness double indicator (W5) wiring diagram
Location of JDLink™ wiring harness (W7) components.
JDLink™ Wiring Harness (W7) Wiring Diagram
Location of radio harness (W8) components.
Radio wiring harness (W8) wiring diagram.
Rear camera wiring harness component location (W10).
Rear view camera wiring harness (W10) wiring diagram
Location of Attachment Control Frame Wiring Harness Components (W11).
Attachment Control Frame Wiring Harness Wiring Diagram (W11).
Location of attachment control boom wiring harness components (W12).
Implement Control Boom Wiring Diagram (W12).
Location of Heater and Air Conditioning Wiring Harness (W17) components.
Wiring harness heating and air conditioning (W17) wiring diagram
Location of Creeper Mode Speed Switch Harness Components (W19).
Creep Mode Speed Switch Wiring Harness (W19) Wiring Diagram
Location of engine interface harness (W20) components.
Engine interface harness (W20) wiring diagram
Location of Engine Wiring Harness Components (W21).
Engine wiring harness (W21) wiring diagram
Location of Engine Fuel System Wiring Harness Components (W22).
Engine Fuel System Wiring Harness (W22) Wiring Diagram
Location of Pedal Interface Harness components (W23).
Pedal interface harness wiring diagram (W23).
Location of joystick jumper harness components (W25).
Joystick Jumper Harness Wiring Diagram (W25).
Diesel Exhaust Fluid (DEF) Control Valve Harness Component Location (W29).
Diesel Exhaust Fluid (DEF) Control Valve Wiring Harness (W29) Wiring Diagram
Location of Quik-Tatch™ Frame Harness (W40) components.
Quik-Tatch™ Frame Wiring Harness (W40) Wiring Diagram
Location of Quik-Tatch™ Outrigger Wiring Harness (W42) components.
Quik-Tatch™ Outrigger Wiring Harness (W42) Wiring Diagram
Location of Quik-Tatch™ Actuator Wiring Harness Components (W44).
Quik-Tatch™ Actuator Wiring Harness (W44) Wiring Diagram
Group 15: Diagnostic information
Connection procedure for Service ADVISOR™
JDLink™ connection method
Reading Diagnostic Trouble Codes (DTCs)
Diagnosing the Intermittent Diagnostic Trouble Code (DTC).
Group 16: Monitor operation
Servicemodus
Exhaust filter service cleaning
Exhaust filter set Auto Clean
Shift-Modus
Codes
Diagnosis switch
Diagnosis – Sensors
Diagnose – Linker Joystick
Diagnosis - Right Joystick
Diagnosis – Speeds
Diagnostics - VCU Outputs
Diagnostics - EMU outputs
Diagnostics - ECU Outputs
Diagnostics - VCU Power Supply
Diagnose – EMU Power
Diagnostics - ECU Performance
Diagnose – Controller-Info
Diagnostics - Cal Values
Anti-Theft Master Code
calibration
owner controls
Configuration of the anti-theft security system—if present
Activate anti-theft security system - if equipped
Operation of the anti-theft security system—if equipped
Display messages of the intervention and monitoring unit
Engagement and monitoring of device operations
Group 17: Diagnostic test box
Setup and functional test
Two Wire Sensor Circuit Check - Out of Range High
Two Wire Sensor Circuit Check - Out of Range Low
Three Wire Sensor Circuit Check - Out of Range High
Three Wire Sensor Circuit Check - Out of range low
Group 20: Adjustments
Hydrostatic system calibration
Boom and bucket calibration
Calibration of the auxiliary hydraulics
Manual tracking adjustment
Electro-hydraulic (EH) foot pedal calibration
Group 25: Exams
Checking electrical components
Electrical component specifications
Magnettest
alternator test
Controller Area Network (CAN) circuit test
Section 9020: Powertrain
Group 05: Operating Theory
Operation of the powertrain system
Group 10: System Diagrams
Location of powertrain components
Group 15: Diagnostic information
Oil leak in drive train
Excessive axle play
drive chain noise
crunch
A drive wheel not driven
Both wheels not powered on one side
Group 20: Adjustments
Checking and adjusting the drive chain tension
Section 9025: Hydraulic System
Group 05: Operating Theory
operation of the hydraulic system
Operation of the hydraulic oil filter manifold
High flow pump operation—if equipped
Operation of self-leveling valve—if equipped
Drive Control Operation—if equipped
Operation of the hydraulic pump
Hydraulic fan operation
Operation of the hydraulic control valve
Group 10: System Diagrams
Schematic representation of the hydraulic system
Location of hydraulic system components
Group 15: Diagnostic information
Diagnose hydraulic system malfunctions
No hydraulic functions
Boom will not raise
Boom does not lower
Bucket cannot be emptied
Bucket does not curl
Bucket will not self-level when boom is raised
Bucket tilting during self-leveling cycle
Boom drifts down
Boom drives up
Bucket drifts down
Bucket drifts up
Hydraulic functions slow or no power
Hydraulic functions "jerky" or "spongy"
Hydraulic system noise
Hydraulic oil overheated
Malfunctions of the hydraulic fan system
Hydraulic fan does not reverse direction
Group 20: Adjustments
Procedure for charging the traction control gas accumulator - if equipped
Group 25: Exams
Installation des digitalen Thermometers JT05800
JT02156A Digital Pressure and Temperature Analyzer Kit Installation
Remote-Start-Box-Installation
Depressurizing the hydraulic system
Port lock solenoid valve and port lock spool test
Hydraulic system relief valve test
Boost pressure relief valve test
High flow relief valve test
Circuit relief valve check
functional drift test
Hydraulic cylinder leak test
Hydraulic pump flow test
Charge pump flow test
Hydraulic fan motor speed test
Hydraulic Fan Motor Housing Drain Test
Auxiliary clutch distributor leakage test
Section 9026: Hydrostatic System
Group 05: Operating Theory
Operation of the hydrostatic system
Operation of the hydrostatic pump
Charge pump operation
Hydrostatic Motor Operation - Two speeds
Operation of the hydrostatic control valve
Operation of the parking brake system
Group 10: System Diagrams
Schematic representation of the hydrostatic system
Location of hydrostatic system components
Group 15: Diagnostic information
Machine does not move in any direction
Noise from hydrostatic pump or hydrostatic motor
Slow response to speed changes
low current
Wheels are driven on one side, not the other
The machine will not shift in or out of high speed
confusion
Parking brakes don't hold
Parking brakes do not release
Grinding noises when operating the machine
Group 25: Exams
Engine speed control for testing
Pressure relief test for multifunction valves
Hydrostatic pump flow test
Mechanical neutralization of the hydrostatic pump
Hydrostatic pump control Neutral setting
wheel speed test
Checking the parking brake release pressure
Section 9031: Heating and Air Conditioning
Group 05: Operating Theory
Air conditioning duty cycle
Group 10: System Diagrams
Location of heating and air conditioning system components
Group 15: Diagnostic information
Air conditioning not working
The air conditioner does not cool the interior of the cab
Air conditioning runs constantly, too cold
Heating system not working
The heating system does not heat the interior of the cabin
Interior windows continue to fog up
Group 25: Exams
Precautions and proper handling of refrigerant R134a
R134a oil filling capacity
R134a refrigerant charge capacity
Operational audits for heating and air conditioning
Air conditioning compressor clutch test
R134a Refrigerant Leak Test
Inspection of R134a refrigerant hoses and pipes
Air conditioning high/low pressure switch test
Air conditioner freeze protection switch test
Climate layers test
Working pressure diagnostic chart
Section 9900: Vendor-made tools
Group 99: Tools crafted by the trader
DFT1318 Engine speed sensor test harness
DFT1325 Solenoid Power Harness
Content...5
General Information...7
Security...9
Recognizing safety notices...9
Follow safety instructions...9
Operation only if qualified...9
Wear protective gear...10
Avoid unauthorized modifications to the machine...10
Inspect machine...10
Stay away from moving parts...10
Avoid high pressure fluids...11
Avoid high-pressure oils...11
Working in ventilated areas...11
Avoid the risk of static electricity when refueling...12
Prevent fires...12
In the event of a machine fire...13
Prevent Battery Explosions...13
Safe handling of chemical products...13
Safe handling of starting liquid...14
Decommissioning Proper Recycling and Disposal of Fluids and Components...14
Handling and disposal of flue ash...14
Prepare for emergencies...15
Removing dirt from the machine...15
Add cabin protection for special purposes...15
Use Steps and Holds Properly...15
Start from driver's seat only...16
Using and maintaining seat belts...16
Prevent unintentional machine movement...17
Avoiding workplace hazards...18
Keep driver away from machine...18
Avoid backover accidents...19
Avoid tipping over the machine...19
Operation on slopes...19
Operating or driving on public roads...20
Check and service rollover protection...20
Travel safely...20
Preventing Acid Burns...21
Add and run attachments securely...21
Park safely and prepare for service...22
Maintain cooling system safely...22
Remove paint before welding or heating...23
Make Weld Repairs Safe...23
Drive metal pins safely...23
Tires safely wait...24
Handle cabin door safelyIf available...24
Clean exhaust filter safely...25
Diagnose...32
Dosing Control Unit (DCU) Diagnostic Trouble Codes...33
Dosing Control Unit (DCU) Diagnostic Trouble Codes...33
001761.01 DEF level very low...33
001761.03 DEF level circuit error...33
001761.04 DEF level circuit error...34
001761.13 DEF Level Calibration...34
001761.15 DEF level slightly up...35
001761.18 DEF level moderately low...35
003031.00 DEF Temperature very high...36
003031.02 DEF temperature invalid...36
003031.03 DEF temperature circuit error ...36
003031.04 DEF temperature circuit error ...37
003031.13 DEF Temperature Calibration...37
003031.15 DEF temperature slightly high...37
003031.17 DEF temperature slightly low...38
003515.02 DEF sensor value invalid...38
003515.03 DEF Sensor Circuit Failure...38
003515.04 DEF Sensor Circuit Failure...39
003515.13 DEF Sensor Calibration...39
003516.00 DEF concentration very high...39
003516.01 DEF concentration Very low...40
003516.03 DEF Concentration Circuit Error ...40
003516.04 DEF Concentration Circuit Error ...41
003516.13 DEF Concentration Calibration...41
003521.13 DEF liquid calibration...41
004334.03 DEF metering unit pump circuit failure...42
004334.04 DEF metering unit pump circuit failure...43
004334.15 DEF metering unit pump slightly up...44
004334.17 DEF metering unit pump slightly low...44
004366.05 DEF Tank Heater Coolant Control Valve Circuit High Resistance...45
Diagnostic Procedures...45
004366.06 Tank Heater DEF Coolant Control Valve Circuit Low Resistance...49
Diagnostic Procedures...49
004366.16 DEF tank temperature moderately high...53
Diagnostic Procedures...54
004366.18 Error DEF tank insufficient heating...56
Diagnostic Procedures...57
005137.00 DEF heating valve very high...59
005137.04 DEF Heater Valve Circuit Failure...60
005137.05 DEF Heater Valve Circuit Failure...61
523555.03 DEF Heater Valve Circuit Failure ...62
523555.04 Circuit Error DEF Heater Valve ...63
523560.02 Main relay invalid...64
523560.07 Main Relay Error...65
523581.00 Temperature sensor very high...66
523592.00 Heater relay very high...67
523592.03 Heater Relay Circuit Fault ...68
523592.04 Heater Relay Circuit Failure ...69
523592.05 Heater Relay Circuit Failure ...70
523594.03 DEF Tank Heater Circuit Error ...71
523630.02 DEF temperature sensor invalid...72
523634.09 DEF sensor communication error ...73
523635.09 DEF sensor communication error ...73
523640.05 Error in the circuit of the DCU supply voltage ...74
Engine Control Unit (ECU) Diagnostic Trouble Codes ...75
Engine Control Unit (ECU) Diagnostic Trouble Codes ...75
000028.00 Service gas very high...75
000028.01 Maintenance throttle very low...76
000028.03 Service Throttle Circuit Error ...77
000028.04 Service Throttle Circuit Error ...78
000029.00 foot throttle very high...79
000029.01 foot throttle very low...80
000029.02 Foot throttle invalid...81
000029.03 Foot throttle circuit error ...82
000029.04 Foot Throttle Circuit Error ...83
000029.08 Foot throttle signal error ...84
000029.15 foot throttle slightly up...85
000091.00 hand throttle very high...86
000091.01 hand throttle very low...87
000091.02 Invalid hand throttle...88
000091.03 Hand throttle circuit error ...89
000091.04 Hand throttle circuit error ...90
000091.08 hand throttle signal error ...91
000091.15 Hand throttle slightly up...92
000100.01 Oil pressure very low...93
000100.04 Error in the oil pressure circuit ...94
000158.00 System voltage very high...95
000158.01 System voltage very low...96
000167.01 System voltage very low...97
000167.04 System power circuit error ...98
000167.05 System power circuit error ...99
000237.13 Vehicle ID Calibration...100
000237.31 Vehicle ID Error...100
001202.02 Control unit invalid...101
001485.02 Main relay invalid...102
001485.07 Main relay circuit failure...103
522243.02 Jump start invalid...104
522243.03 Error in jump start circuit ...105
522243.04 Error in the jump start circuit ...106
522243.05 Jump Starter Circuit Error ...107
522243.06 Error in the jump start circuit ...108
522314.00 Coolant temperature very high...109
522323.00 Narrow Air Filter Restr Very High...109
522596.09 ECU Communication Error...109
522597.09 ECU Communication Error...110
522599.09 ECU Communication Error...110
522600.09 ECU Communication Error...111
522601.09 ECU Communication Error...111
522609.09 EGR communication error ... 112
522618.09 ECU Communication Error...112
522619.09 ECU Communication Error...113
522730.08 ECU signal error...113
522730.12 ECU error ... 113
522994.04 ECU circuit error ... 114
523513.09 DCU-Communikationsfehler...114
Intervention and Monitoring Unit (EMU) Diagnostic Trouble Codes ...115
Intervention and Monitoring Unit (EMU) Diagnostic Trouble Codes ...115
000096.03 Fuel Level Circuit Error ...116
000096.04 Fuel Level Circuit Error ... 117
000158.00 System voltage very high...118
000158.01 System voltage very low...119
000162.04 2 speed circuit error ... 120
000628.12 Programming error...120
000920.05 Alarm output circuit failure...121
000920.06 Alarm output circuit failure...122
001196.11 Anti-theft error...122
001504.04 Seat Switch Circuit Failure ...123
002000.09 ECU Communication Error ... 124
002142.09 SSM communication error...124
002228.09 HCU communication error...125
002251.09 SAR communication error...125
003413.04 Door switch circuit error ... 126
521050.04 Auxiliary Flow Switch Circuit Error ...127
521197.04 Interior lighting circuit error ...128
522379.05 Parking Brake Solenoid Circuit Error... 129
522379.06 Parking Brake Solenoid Circuit Error...130
522826.00 Fan Purge Switch Very High...131
522826.04 Fan Purge Switch Circuit Error ...132
522827.04 Auto Fan Switch Circuit Failure ...133
522828.03 Creep Mode Switch Circuit Error ...134
522828.04 Creep Mode Switch Circuit Error ...135
522828.07 Creep Mode Switch Error...136
522859.04 Lap Bar Switch Circuit Failure ...137
523217.06 Hyd valve circuit error 3 ...138
523218.06 Hst Valve Circuit Error ...139
523219.06 Hyd Valve Power 1 Circuit Fault ... 140
523693.03 Auxiliary Hydraulic Input 1 Circuit Failure ...141
523693.04 Auxiliary Hydraulic Input 1 Circuit Failure ...142
523694.03 Auxiliary hydraulic input 2 circuit error ...143
523694.04 Auxiliary hydraulic input 2 circuit error ...144
523694.12 Auxiliary hydraulic input 2 error ...145
523822.04 High Flow Switch Circuit Failure ...146
523935.05 Aux Hyd Extend Sol Circuit Fault ...147
523935.06 Aux Hyd Extend Sol Circuit Fault ...148
523941.05 Aux Hyd Retract Sol Circuit Fault ...149
523941.06 Aux Hyd Retract Sol Circuit Fault ...150
523948.05 Drive control circuit error Solenoid 1 ...151
523948.06 Drive control circuit error Solenoid 1 ...152
523949.05 Drive control circuit error Sol 2 ...153
523949.06 Drive control circuit error Sol 2 ...154
524225.04 Remote start in circuit error ...155
524264.11 Checksum Error...156
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes ...157
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes ...157
000630.13 Calibration memory calibration...157
001594.00 Left speed at very high speed...158
001594.01 Left speed very low...159
001594.02 Invalid left speed...160
001594.14 Left Speed Error ...161
001595.00 Correct speed at very high speed...162
001595.01 Correct speed at very low...163
001595.02 Correct speed in invalid ...164
001595.14 Correct speed error ...165
002201.09 Right joystick communication error...166
002213.09 Left joystick communication error...166
002660.07 Right joystick X error ...167
002661.07 Right joystick Y error...167
002697.07 Left Joystick X Error...168
002698.07 Left joystick Y error...168
516193.03 Left pedal circuit error in 1 ...169
516193.04 Circuit error left pedal in 1 ...170
516193.07 Left Pedal Input 1 Error...171
516193.16 Left Pedal In 1 Moderate High...172
516193.18 Left pedal input 1 moderately low...173
516194.03 Circuit error left pedal in 2 ...174
516194.04 Left pedal circuit error in 2 ...175
516195.03 Circuit error right pedal in 2 ...176
516195.04 Circuit error right pedal in 2 ...177
516196.03 Circuit error right pedal in 1 ...178
516196.04 Circuit error right pedal in 1 ...179
516196.07 Right Pedal Input 1 Error...180
516196.16 Right Pedal Input 1 Moderate High...181
516196.18 Right Pedal Input 1 Moderately Low...182
516197.06 Hyd Port Lock Sol Circuit Error ...183
520652.05 Blade Bend Solenoid Circuit Error ...184
520652.06 blade curvature sole circuit error ...185
520653.05 Bucket Dump Solenoid Circuit Failure...186
520653.06 Sole Circuit Failure Vane Dump...187
520882.13 Loader Threshold Calibration...187
522377.03 Boom position in circuit error 1 ...188
522377.04 Boom position in circuit error 1 ...189
522377.12 boom position in 1 error ... 190
522377.13 boom position in 1 calibration...191
522378.03 boom position in 2 circle error ...192
522378.04 boom position in 2 circle error ...193
522436.03 blade position in 1 circuit error ...194
522436.04 blade position in 1 circuit error ...195
522436.12 blade position in 1 error ... 196
522436.13 blade position in 1 calibration...197
522437.03 blade position in 2 circular errors ...198
522437.04 blade position in 2 circular errors ...199
522447.05 Circuit Failure, Right Pump, Front Solenoid Circuit...200
FAQs
How do you clear a stored code on a John Deere skid steer? ›
Press “SELECT” to scroll through the codes until “END” appears on the display. Press “SELECT” again, “WAIT” will be displayed on the screen. Hold “SELECT” for 5 seconds to clear all John Deere diagnostic codes from the system.
How much can a John Deere 332g lift? ›Rated Operating Capacity: 1634 kg (3,600 lb.) Operating Weight: 4540 kg (10,000 lb.)
How much does a John Deere 326D skid steer weigh? ›This John Deere 326D skid steer weighs 8125 pounds and has a rated operating capacity of 2550 pounds.
What does engine derate mean on John Deere skid steer? ›Engine derating is the reduction of an engine's output due to less-than-ideal operating conditions. Derating sometimes is done intentionally when you want to prolong the engine's life and avoid substantial wear or damage.
What happens if you don't clear engine codes? ›Monitor the Health of Your Vehicles
However, failing to clear a code after a repair could leave you second-guessing the issue or doubling your work to recheck the codes. That's why you should always make clearing codes an essential part of your repair process.
Some experts say the average lifespan of a skid steer is 5,000 hours.
Is 3000 hours on a skid steer a lot? ›necessary. As a rule of thumb, an 80 hp machine won't require an engine overhaul until its passed 8,000 hours; a 40 hp machine, on the other hand, will likely require an overhaul after about 4,000 hours.
Can a 3/4 ton truck pull a skid steer? ›Fortunately, many skid steer loaders can be moved using a half-ton or three-quarter-ton truck and appropriate trailer.
What skid steer can lift 3500 lbs? ›ASV skid steers include a radial lift model, the RS-75, and a vertical lift model, VS-75. The ROC of these models is 2,600 lbs and 3,500 lbs, respectively.
How many horsepower is a 332G? ›Discover our largest skid steer, the 100 hp 332G with vertical-lift boom and 3,600 lb. rated operating capacity.
How many horsepower is a John Deere 332 skid steer? ›
Here is what we know about the John Deere 332 Skid Steer Loader. It has a five cylinder John Deere 5030Hw liquid-cooled aftercooled turbo diesel engine that produces 91 horsepower. This John Deere 332 skid steer weighs 9160 pounds and is shown to the left with a general bucket attachment.
How much does a John Deere 330 skid steer weigh? ›Operating Weight: 4495 kg (9,900 lb.)
How do I reset traction control? ›Press the gas pedal 3 times in quick succession. Then, turn your engine on all the way and let it run for a minute. The TCS and ABS lights should reset and go away if there isn't any underlying problem with your traction control system.
How long does it take for a skid steer to regenerate? ›This may take up to 20 - 30 minutes. The engine will remain derated. A regeneration must be done through Caterpillar Electronic Technician (ET), contact an authorized Cat® Dealer immediately. If the engine is run through these warning indicators, the DPF will require cleaning and may require replacing.
How do you check the tension on a skid steer? ›Now, here is the simple two-step process to check and adjust track tension. To check track tension, first tilt the track loader bucket down. Push it against the ground gently to slightly elevate part of the machine. Using a simple tape measure, measure the space between the third roller and the track.
How do you enter idle codes? ›- Open the game and go to the 'Cool Events' menu.
- Go to the exchange gifts tab.
- Enter any of the codes mentioned above and click on the exchange code button.
- Go to your in-game mailbox and collect the reward.
- Once you collect the reward, it will be added to your in-game account.
- Start-up League of Pantheons.
- Tap the avatar icon in the top-left corner.
- Go to settings and press “Redeem Pack”
- Input the gift code.
- Enjoy your freebie!